Sensata Design Competition

Sensor Calibration Pallet

As an overarching, semester-long project in my Design of Mechanical Components course, we were given a project by the company Sensata Technologies. They required a pallet to be designed to hold weight sensors as they are calibrated. These pallets had to be eight inches long, three inches or less in width, hold eight sensors in place with under a 200 lb instron-applied load, while being as light and inexpensive as possible. To create the pallet:

1. Create a design with the optimal shape, material choice, and machining plan to meet all of Sensata’s design criteriae while being as light and cheap to produce as possible.

2. Finite Element Analysis in ANSYS to determine stress effects on the design. With this information, the design could be updated and improved in weight and machine cost, while remaining effective under load.

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3. Gather investments from other groups by creating a poster and persuading classmates to put their faith in this design.

4. Physically machine the part on Bridgeport milling machines in the UMass Machine Shop

5. Test the fabricated pallet on an Instron machine to ensure the pallet meets load criteria, and create a detailed summary report for submission.

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